Electro-Mechanical Assembly & Systems Integration
Streamline your transition from raw fabrication to a finished product with HPM's complete electro-mechanical assembly services. We integrate electrical components, wiring, and hardware into your metal enclosures, delivering production-ready units directly to your facility. This approach allows you to simplify your supply chain, reduce your vendor list, and receive functional components that are ready for immediate use.
Full-Spectrum Systems Integration
Our assembly team combines precision metalwork with complex electrical components to meet the strict standards of your industry. We maintain technical precision at every connection point to ensure the reliability of your electrical/mechanical assembly.
Core Assembly Capabilities
Rivet and Fastening Solutions: We utilize high-durability mechanical fasteners, including screws, nuts, and specialized rivets selected for your application's specific stress requirements.
Torque-Specific Assemblies: Every unit is built to your exact torque specifications and tolerances to guarantee structural integrity and safety.
Self-Locating Design Features: Our engineering team integrates self-locating features into the sheet metal design to increase assembly speed and ensure high repeatability across production runs.
Cable and Harness Integration: We manage the routing and securing of internal wiring and cable and harness assembly so all connections are protected within the enclosure environment.
Custom Fixture Designs: We design custom fixtures that improve both the quality and repeatability of our assembly processes for consistent production runs.
Operational Value of Outsourced Assembly
Partnering with HPM for your mechanical assembly services allows you to optimize your internal operations and focus on core product development.
BOM and Supply Base Management: HPM manages your entire Bill of Materials (BOM). We source, inspect, and inventory all secondary components, providing you with a single SKU and a consolidated purchasing process.
Expanded Floor Space: Moving your assembly to our facility frees up your internal floor space for other critical operations and helps you navigate labor market challenges.
Production-Ready Testing: We validate every unit before it ships. Our facility performs hi-pot testing, ground-bond testing, and full functional testing to guarantee that each product meets the highest performance and safety standards.
Integrated Packaging: We offer custom, reusable, and returnable packaging solutions that protect sensitive electro-mechanical assembly units during transit and reduce waste.
Comprehensive Services: We offer full-spectrum assembly services, covering electrical and mechanical components as well as complete systems integration.
Flexible Solutions: Our adaptable work cells allow us to scale services to match your project requirements, regardless of complexity.
Experienced Team: Our staff brings decades of experience to every project, consistently delivering reliable and high-quality results.
Industries HPM Serves
HPM serves a diverse range of critical markets, providing specialized systems integration for industries that demand high reliability and strict adherence to quality standards. From military and data centers to electronics and consumer goods, we leverage our electro-mechanical assembly expertise to deliver product-ready units that exceed expectations.
FAQs: Electro-Mechanical Assembly Services
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Systems integration is the process of taking a fabricated metal enclosure and installing all necessary internal components, such as PCBs, wiring, and sensors, to deliver a finished unit ready for end-use.
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Yes. We manage the supply base for your project. This includes sourcing and inventorying all required hardware and electrical components to simplify your procurement.
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We offer several testing options, including functional testing, hi-pot testing for dielectric strength, and ground-bond testing. These checks ensure that every assembly meets your performance and safety requirements.
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We design and build custom assembly fixtures for every project. This helps every electro-mechanical assembly service we perform be repeatable and meet exact tolerances from the first unit to the last.
Learn More About Electro-Mechanical Assembly
Explore our technical resources to learn how integrated assembly and engineering can improve your project outcomes.
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Mastering Sheet Metal Assembly: 5 Essential Techniques and Applications
Learn how different joining methods and assembly sequences impact the structural integrity and longevity of complex systems integration projects.
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“It’s Just a Bracket” Is Why Your Project Is Late
Discover how minor hardware and BOM components can stall your production line and why HPM's supply base management is critical for on-time delivery.
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Don’t Send Us a Print. Send Us a Problem.
See how early engineering collaboration allows us to identify assembly challenges before production, saving you time and reducing labor costs.
Assemble Your Metal Components With HPM
Contact us today to discuss how our electro-mechanical assembly services can reduce your overhead and improve your production timeline. Our team is ready to provide a straightforward solution for your most complex integration projects.