Automated Panel Bending with Advanced Bending Technology
When your project demands flawless metal bends and impeccable craftsmanship, you need a partner who understands the intricacies of using a sheet metal bender. Our panel bending capabilities combine advanced automation with operator expertise to form consistent, accurate sheet metal parts every time.
Panel Bending Technology: The Salvagnini P4 Lean
At the heart of our sheet metal bending services is the Salvagnini P4 Lean, a fully automated panel bender designed for speed, flexibility, and repeatability. This machine transforms flat metal blanks into precision-formed components with minimal setup time and no manual tooling changes.
Key Specs & Capabilities:
17 Bends Per Minute: Lightning-fast cycle times ideal for large-scale production.
10-ft Max Panel Length: Accommodates oversized parts without sacrificing precision.
Automated Tooling Changes: No setup delays between parts with different geometries.
Positive and Negative Bends, Offsets, and Hems: Supports intricate part designs.
Offline Programming and Simulation: Enables real-time DFM validation before a part is even cut.
Flat-Panel Forming Process: Eliminates reverse bends by keeping the panel stationary during bending.
Why Choose HPM for Panel Bending?
Choosing Herold Precision Metals for your panel bending needs means partnering with a team that prioritizes quality and efficiency. You’ll get:
Precision Automation: Complex forms executed flawlessly without secondary operations.
Flexible Production: Easily switch between prototypes and full-scale runs.
DFM Collaboration: Simulations help optimize parts for manufacturability and cost.
Certified Quality: Backed by ISO 9001:2015 standards and rigorous inspection protocols.
Integrated Fabrication: Combine panel bending with laser cutting, assembly, and finishing for an end-to-end solution.
Customer-Centric Approach: We work closely with you to understand and meet your specific project requirements.
Common Applications for Panel Bending
Panel bending is ideal for parts with straight bends and flanges around the perimeter of a sheet. At HPM, we use this process to fabricate components such as:
Enclosures and Cabinets: Precision bending for a perfect fit and clean appearance in electronics and machinery housings.
Doors and Access Panels: Reliable forming with tight tolerances to support structural integrity and smooth operation.
Electrical Cabinets and Server Chassis: Accurate bends for flatness and alignment in mission-critical tech applications.
Structural Frames with Complex Edge Profiles: Intricate bends and offsets formed repeatably for high-performance assemblies.
Architectural Metal Panels: Smooth, consistent bends that elevate the aesthetics of visible sheet metal installations.
Data Center Enclosures, Racks and Support Equipment: Precision-formed components ensure strength, airflow optimization, and seamless integration in high-density environments.
FAQs: Panel Bending Services Explained
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Panel benders automate the entire bending cycle and use a blank-holding system to rotate flanges into place, while press brakes use a punch and die. Panel benders are ideal for high-volume runs of parts with multiple bends, especially when those bends are close together or in alternating directions.
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We commonly panel-bend aluminum, stainless steel, and cold-rolled steel, typically up to 14 gauge, depending on geometry. Reach out with your specific application, and we’ll confirm feasibility.
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Our Salvagnini P4 Lean system consistently delivers high-precision bends within tight tolerances for complex parts and repeat production.
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Yes. Many parts require laser cutting, turret punching, or welding in addition to panel bending. We integrate these services seamlessly to deliver complete, ready-to-assemble components.
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We accept DXF, DWG, STEP, and other common CAD file types. Send us your drawings or talk to our team for DFM recommendations.
Learn More About Panel Bending
Learn how panel bending compares to other fabrication methods, and how it fits into a broader sheet metal workflow.
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Panel Bending vs. Press Brake Forming: Choosing the Right Method for Your Project
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Industries HPM Serves
HPM serves a diverse array of markets, providing tailored solutions to meet the unique needs of each industry. From military and data centers to electronics and consumer goods, we leverage our panel-bending expertise to deliver high-quality products and services that exceed expectations across various sectors.
Incorporate Panel Bending Into Your Fabrication Process
Integrate automated panel bending into your overall metal fabrication project so that each component fits together perfectly. Contact us today to see how we can work together using our panel-bending capabilities.